Introduction of SPC Floor Production Line
Introduction of SPC Floor Production Line
1） SPC Floor Description
SPC floor is a new environmentally-friendly floor developed based on high technology.
It has zero formaldehyde, mildew proof, moisture proof, fireproof, insect proof and simple installation. It is very popular in developed countries in Europe and America and in the Asia Pacific market. With its excellent stability and durability, the stone-plastic floor not only solves the problem of moisture deformation and mildew of the solid wood floor, but also solves the formaldehyde problem of other decoration materials. It has a wide range of color patterns to choose from, suitable for indoor home improvement, hotels, hospitals, shopping malls and other public places.
SPC Floor Size
Length
950、1220、1850mm
Width
125-200mm
Thickness
3-8mm
SPC Floor Size Error
Length
±0.25 mm
Width
±0.025 mm
Straightness
Longitudinal view--- ±0.08 mm/ 1000
mm
Connection tolerance
±0.03 mm
Fit tolerance
±0.05 mm
2） Product Structure
SPC flooring is made of 5 layers. It includes UV layer, wear layer, color
layer,SPC base layer and EVA layer .
3）
SPC flooring Process Flow: mixer and dust-collection systems(mixing raw material)-- extrusion line(semi-finished floor)--UV coating machine--slitting machine--Slotting
machine--Flooring backside laminating line --packing machine--finished product（ There is crusher and miller for recycled floor product.）
A. Mixer B. Extrusion Line
1 Miller
4） Two Models Introduction
1） SJSZ92/188 Conical Double Screw FOUR-ROLLERS Calendar SPC Flooring Production Line SJSZ92/188
2） SJSZ110/220 Conical Double Screw FIVE-ROLLERS Calendar SPC Flooring Production Line SJSZ110/220
3） SJSP115 Parallel Double Screw FIVE-ROLLERS Calendar SPC Flooring Production Line
4） SJSP136 Parallel Double Screw FIVE-ROLLERS Calendar SPC Flooring Production Line
5） Technical Parameter
No
Model number
SJSZ92/188
SJSZ110/220
SJSP115
SJSP136
1
Double screw type
2
Extruder motor
110KW
185KW
75KW
160KW
3
Total power
220KW
330KW
200KW
300KW
4
Rollers of Calender
Four rollers
Five rollers
Five rollers
Five rollers
5
Capacity
700-800kg/h
900-1200kg/h
800-900kg/h
1700-2100kg/h
6） The Total Cost of SPC Flooring
1）Formula
2）Details of SPC Floor cost (According to 4mm thickness SPC floor，Raw material prices, workers' salaries, and water and electricity prices are in accordance with Chinese prices)
• 4mm thickness SPC floor weight: Thickness(4mm)*Density(2.0)=8Kg/ ㎡ . Raw material cost, labor cost and electricity cost(3 RMB/KG)* 8KG=24RMB/㎡4mm
• PVC wear layer2-3RMB/㎡+colorful layer4RMB/㎡=6-7RMB/㎡(Wear layer thickness: 0.3)
• Slotting cost, labor cost and electricity cost: 2-3RMB/㎡
• Packing cost,labor cost and electricity cost: 1.5-2RMB/㎡
• UV cost,labor cost and electricity cost: 1+1=2RMB/㎡
• ixpe cost 3-4 RMB/㎡
• Other parts labor cost: 2RMB/㎡
Above cost: 40.5-44RMB/㎡(USD5.78-6.28/㎡)This cost don’t include export lock patent fee.
total：37.5-40RMB/㎡
2.1 export lock patent fee:4-6 rmb/㎡
Total cost: 44.5-50RMB/㎡(USD6.35-7.1/㎡)
7） Final SPC Floor Capacity (According to 4mm thickness SPC floor)
4mm thickness SPC floor weight: about 8Kg/㎡.
1. SJSZ92/188 FOUR-ROLLERS Calendar SPC Flooring Production Line, capacity is about 14 ton/day, about 1750㎡/day, about 43750㎡/month(according to working 25 days/month).
SJSZ92/188
2. SJSZ110/220 FIVE-ROLLERS Calendar SPC Flooring Production Line capacity is about 28 ton/day, about 3500㎡/day, about 87500㎡/month(according to working 25 days/month).
If you want to know more about it please do not hesitate to
contact me. WhatsApp:+86-15966835076.
